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With the exception of the right-side springs not installed in this photo, the front suspension on the D-Max Type-R is complete and race ready.
More Photos: [1]
[2]
[3]
[4]
[5]
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In building the Banks Sidewinder D-Max Type-R
endurance road racer, Banks' crew could have
simply duplicated the front suspension of
a NASCAR Craftsman Truck Series chassis.
But then, they would have been locked in
to a design that wasn't optimal for the anticipated
road courses or the tires that would be run.
Proper suspension design for any racecar
(or truck) begins with the performance characteristics
of the tires that will be used. The Banks
Sidewinder D-Max Type-R will use Goodyear
Eagle 25.5x12.0-17 racing tires on the front.
Suspension design was based on data provided
by Goodyear, along with anticipated tire
loads determined by vehicle weight and racetrack
configurations.
One
of Banks' drivers, Don Alexander, in conjunction
with Sheldon Tackett, an experienced chassis
designer and builder, designed the suspension
with the aid of computer software programs
to model suspension geometry that would
be ideally suited to the D-Max Type-R.
Both front and rear suspensions were designed
at the same time to achieve total vehicle
performance goals. Such programs specify
suspension attachment and pivot points.
However, utilizing the suggested locations
is not always feasible due to clearance
problems or interference with other components
such as the engine or frame rails. Alexander
and the Banks crew evaluated nearly a dozen
designs before a workable setup was selected.
Once a suspension design was deemed workable,
construction of the chassis engine/front
suspension section was completed. This
included engine mounts, suspension mounts,
front crossmember, and steering attachment
brackets. Then, the actual suspension A-arms
and front spindles were fabricated and
the necessary mono-ball joints, spherical
rod ends, and mounting eccentrics were
added. With the suspension pieces and Woodward
Type-H steering rack-and-pinion bolted
in place, suspension and steering movement
was plotted to ensure that it matched the
design specifications, with minimal changes
during bump and rebound travel. Adjustment
is built into the suspension design for
track tuning and ride height. Vertical
movement is controlled by Koni 2812 Mark
II series double-adjustable coilover shock
absorbers with Eibach Springs. Dave
Royce at Eibach worked with the Banks Race
Shop crew to help to determine spring rates
for the front and rear Koni shocks. Front
springs are 500# main spring (7”-long,
2-1/4” i.d.) while rear springs are
600# main spring (8”-long, 2-1/4” i.d.).
Helper springs are also used to keep the
spring from coming loose when suspension
is in full droop. These first Eibach springs
are only the starting point - many more
additional sets of springs will be tested
and evaluated once initial road/track testing
has begun. The goal is to have several
different spring combinations available
for different tracks and varying conditions.
Additional fine-tuning will also be done
with spring and shock absorber adjustment,
in addition to varying front tire pressure.
A Speedway Engineering tubular front sway
bar controls front-end roll. The sway bar
is tunable by exchanging bars with different
rates.
Front
Suspension/Steering Overview:
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Front
suspension/steering designed and built
by Banks Race Shop
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Unequal
length a-arm style
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Koni
2812 Mark II series double-adjustable
coilover shock absorbers
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Eibach
500# 7”-long springs plus
helper springs

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