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99-03
Ford - 7.3L Power Stroke
The Ultimate Power System for Towing & Work
Stunning top gains of +104 hp, +224 lb-ft (rear wheel) and 14% improved towing mileage, thanks to Banks' intake, turbo, exhaust, transmission and tuning upgrades.
Gains Up To:+104 hp/+224 lb-ft
PowerPack® System
PICKUP/EXCURSION: PowerPack rips the lid off '99-and-up Power Stroke potential, utilizing Banks' exclusive Techni-Cooler intercooler assembly and TwinRam manifold inlet to pack more cool, dense air into engine. The difference is stunning: with top gains of +104 hp, +224 lb-ft torque and 14% improved towing mileage, your Power Stroke can out-run, out-pull, out-perform and out-last any diesel on the planet.
Important: Some vehicle configurations require an extension kit for proper fit.
Test vehicle: 1999 F-350 crew-cab dually • 2-wheel drive • 4R100 4-speed automatic trans • Towing combined vehicle weight: 20,000 lbs.
Horsepower and torque measured at rear wheels.
| PowerPack® System | Stock | Banks | Improvement | Results |
|---|---|---|---|---|
| Horsepower, peak-to-peak | 212.2 hp (2600 rpm) | 305.1 hp (2700 rpm) | +92.9 horsepower | 44% more, peak-to-peak |
| Horsepower, best gain | 180.3 hp (3200 rpm) | 284.0 hp (3200 rpm) | +103.7 horsepower | 58% more (3200 rpm) |
| Horsepower, upshift point (automatics) | 180.3 hp (3200 rpm) | 284.0 hp (3200 rpm) | +103.7 horsepower | 58% more (3200 rpm) |
| Torque, peak to peak | 463.1 lb-ft (1800 rpm) | 683.3 lb-ft (1800 rpm) | +220.2 lb-ft torque | 48% more, peak-to-peak |
| Torque, best gain |
452.2 lb-ft (2000 rpm) |
676.2 lb-ft (2000 rpm) | +224.0 lb-ft torque | 50% more (2000 rpm) |
| Torque, downshift point (automatics) |
461.1 lb-ft (1900 rpm) | 682.8 lb-ft (1900 rpm) | +221.7 lb-ft torque | 48% more (1900 rpm) |
| Exhaust backpressure (at equal airflow) | 2.1 psi | 0.3 psi | -1.8 psi | 86% less backpressure |
| Air cleaner vacuum (at equal airflow) | 15.2 in/H2O | 6.9 in/H2O | -8.3 in/H2O | 55% less restriction |
| Peak boost | 17.5 psi | 25.0 psi | +7.5 psi | 43% more boost |
| Time to achieve 12 lb. boost | 6.80 sec | 4.45 sec | -2.35 sec | 35% quicker |
| Solo: 0-60 mph acceleration, time | 12.21 sec | 8.88 sec | -3.33 sec | 27% quicker |
| Solo: 0-60 mph acceleration, distance | 693 ft | 491 ft | -202 ft | 29% less distance |
| Solo: 40-60 mph acceleration, time | 6.36 sec | 4.81 sec | -1.55 sec | 24% quicker |
| Solo: 40-60 mph acceleration, distance | 498 ft | 372 ft | -126 ft | 25% less distance |
| Towing: 0-60 mph acceleration, time | 30.86 sec | 21.68 sec | -9.18 sec | 30% quicker |
| Towing: 0-60 mph acceleration, distance | 1,942 ft | 1,297 ft | -645 ft | 33% less distance |
| Towing: 40-60 mph acceleration, time | 16.90 sec | 11.56 sec | -5.34 sec | 32% quicker |
| Towing: 40-60 mph acceleration, distance | 1,406 ft | 952 ft | -454 ft | 32% less distance |
| Hill-climb speed, towing (maximum speed achieved on 7% grade) | 52 mph | 71 mph | +19 mph | 37% faster |
| Fuel economy, towing (maintaining 60 mph on 106-mile loop rising to 7% grade) | 9.17 mpg | 10.47 mpg | +1.30 mpg | 14% better mileage |
System Includes:
 |
Monster® Exhaust
|
 |
Techni-Cooler® Intercooler System
|
 |
TransCommand®
|
 |
Monster Muffler
|
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DynaFact® Gauges
Banks’ exclusive DynaFact electronic gauges offer precision that can’t be matched by mechanical gauges. The pyrometer provides exhaust-gas temperature (EGT) measurements that are accurate within ±15° F at maximum operating temperatures. The pyro's spring-loaded, jeweled movement is resistant to vibration and sports a lit, easy-to-read 0-1500° F face. Banks' 0-50 psi boost gauge monitors power and turbo performance. Includes 2-gauge mounting panel. Top-mount and/or pillar-mount options available. |
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Quick-Turbo® Assembly
Developed to maximize turbo-diesel efficiency, Quick-Turbo provides massive instantaneous torque; BigHead Wastegate delivers quick, controlled turbo boost. |
| Application | Year Range | Part # |
|---|---|---|
| PowerPack system Pickup, F-450/550 | Auto trans* | 1999 | 47421 |
| PowerPack system Pickup, F-450/550 | Manual trans* | 1999 | 47423 |
| PowerPack system Pickup, F-450/550 | Auto trans* (1999-1/2) | 1999 | 47441 |
| PowerPack system Pickup, F-450/550 | Manual trans* (1999-1/2) | 1999 | 47443 |
| PowerPack system Pickup, F-450/550 | Auto trans* (1999-1/2 - 2003) | 1999-03 | 47461 |
| PowerPack system Pickup, F-450/550 | Manual trans* (1999-1/2 - 2003) | 1999-03 | 47463 |
| PowerPack system Pickup, F-250/350 | Auto trans* | 1999 | 47526 |
| PowerPack system Pickup, F-250/350 | Manual trans* | 1999 | 47528 |
| PowerPack system Pickup, F-250/350 | Auto trans* (1999-1/2) | 1999 | 47541 |
| PowerPack system Pickup, F-250/350 | Manual trans* (1999-1/2) | 1999 | 47543 |
| PowerPack system Pickup, F-250/350 | Auto trans* (1999-1/2 - 2003) | 1999-03 | 47556 |
| PowerPack system Pickup, F-250/350 | Manual trans* (1999-1/2 - 2003) | 1999-03 | 47558 |
| PowerPack system Pickup, F-250/350 | Manual trans | 275-hp rated* | 2001-03 | 47573 |
| PowerPack system Excursion* | 2000-03 | 47574 |
| Extension pipe kit Pickup, F-250/350 | Crew cab, short bed | 1999-03 | 53516 |
| Extension pipe kit Pickup, F-250/350 | Ext cab, long bed | 1999-03 | 53517 |
| Extension pipe kit Pickup, F-250/350 | Crew cab, long bed | 1999-03 | 53518 |
Owners Manual(s)
| Git-Kit, Stinger, Stinger-Plus & PowerPack systems (F-450 & F-550 pickup) (Part #96328) |  Download |
| Stinger, Stinger-Plus & PowerPack systems (Excursion) (Part #96334) | Download |
| PowerPack systems, Stinger-Plus, Stinger & Git-Kit (F-250 & F-350 pickup) (Part #96336) | Download |
7.3L PowerPack & Banks Brake
2009-06-19
Good Morning,
My name is Steve and I have a 1997 Ford F350 Crew Cab, 7.3 Liter Turbo Diesel, 4 Wheel Drive, 4.10 gear ratio, for which I purchased a Banks PowerPack, Monster Exhaust, SmartLock Transmission Module, TransCommand Module, and a Banks Exhaust Brake in October 2007.
The entire system was installed in January 2008. I just recently had the opportunity to pull my 36 Foot Coachman Fifth Wheel Trailer any extended distance.
With my truck weighing in at about 7,200 pounds, the trailer net weight of 13, 095 pounds (dry), I was grossing in at about 21,000 pounds. I live in Fairbanks, Alaska and needless to say we have lots of mountains between Fairbanks and Anchorage.
This is only the second long trip (over 800 miles) that I pulled the trailer on. The first was without the Banks Upgrades. That was a nightmare going up hills at 18 mph. The slowest that the heaviest grade pulled my speed down to was 38 mph. Much better than 18mph up Thompson Pass coming out of Valdez before the Banks Install! The Intercooler must have had a profound effect on engine temperatures as the engine temperature never even reached the "O" in normal.
The Banks Upgrades worked perfectly, on the trip down late at night, I never even touched the brakes as the Banks Brake was able to keep the truck and trailer easily under control. The torque and horsepower available from the upgrades was awesome.
P.S. The Banks Installation instructions were awesome. Especially liked the drawings for the cut outs for the intercooler showing the spot welds!
Thanks,
Steve P., North Pole, Alaska
Why an Intercooler Upgrade Makes Perfect Sense
Watch Stacey David of TrucksTV explain why an intercooler upgrade makes perfect sense -- and power!
Featured Video:
PowerPack: Ford 7.3L
Accolades
“Known as the master of turbochargers, Banks’ technology has contributed to the progression of power enhancement products for the past four decades.”
Truckin' (Nov '04)