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Banks Techni-Cooler intercooler system
Banks Techni-Cooler intercooler system vs stock
Banks Techni-Cooler intercooler system
Banks Techni-Cooler intercooler system vs stock
Banks Techni-Cooler intercooler system
Banks Techni-Cooler intercooler system vs stock
Banks Techni-Cooler intercooler system
Banks Techni-Cooler intercooler system vs stock

Key Features

  • High-efficiency custom-machined durable cast end tanks
  • Steady power output even under extreme temperatures
  • Improves Power, Durability and Fuel Economy
  • 3.5in Boost Tubes Reduces boost pressure loss
  • Packs cool dense air into the cylinders
  • Dramatically increases air density
  • 19% thicker core area vs stock
  • Includes High-Ram Intake Elbow
  • Includes all necessary hardware
  • Cooler EGTs and greater MPG
  • Lowers exhaust gas temps
  • 21% larger core volume
  • 2-year warranty
About This Product

Eliminates restrictions, dramatically increasing the cooling capacity for massive continuous power. Big aluminum end tanks won't burst like stock, with a thicker core for a 21% improvement in volume. Includes mandrel-bent 3.5 inch high-flow boost tubes and super-flow High-Ram intake manifold for maximum performance.
Fitment Note
2005 Excursion owners must identify which manifold they have.
Specifications

Superior to Stock: Everything about Banks Techni-Cooler Intercooler System is designed bigger and better. This upgrade kit includes a set of 3.5 inch high-flow boost tubes and a Banks designed intercooler solution.

The Banks Boost Tubes feature over sized mandrel-bent pipes matched to the increased performance design of the new intercooler. The Banks designed intercooler has a 19 percent thicker core with 21 percent greater volume to improve cooling. It also has large high-efficiency all-aluminum end tanks and wide-open inlet / outlets for a 69 percent greater flow area. Lastly to complete the kit, our Banks High-Ram Intake Elbow is also included. The Banks Techni-Cooler dramatically increases the engines cooling capacity and power potential by balancing a richer fuel mixture with cooler, denser, improved airflow.

Result: You get higher continuous power and more power at any exhaust gas temp (EGT), with better fuel economy, and lower EGTs. That's a truckload of benefits! It doesn't get any cooler than Techni-Cooler! Mounting hardware included.

Please Note: 2005 Excursion owners must identify which manifold they have.
Why It's Better

See the difference below:

Stock versus Banks
This Intercooler Upgrade
fits the following vehicles:
click to expand

Ford Excursion

  • Ford Excursion | 6.0L Diesel 2005

Ford F-250 Super Duty

  • Ford F-250 Super Duty | 6.0L Diesel 2007
  • Ford F-250 Super Duty | 6.0L Diesel 2006
  • Ford F-250 Super Duty | 6.0L Diesel 2005

Ford F-350 Super Duty

  • Ford F-350 Super Duty | 6.0L Diesel 2007
  • Ford F-350 Super Duty | 6.0L Diesel 2006
  • Ford F-350 Super Duty | 6.0L Diesel 2005

Ford F-450 Super Duty

  • Ford F-450 Super Duty | 6.0L Diesel 2007
  • Ford F-450 Super Duty | 6.0L Diesel 2006
  • Ford F-450 Super Duty | 6.0L Diesel 2005

Ford F-550 Super Duty

  • Ford F-550 Super Duty | 6.0L Diesel 2007
  • Ford F-550 Super Duty | 6.0L Diesel 2006
  • Ford F-550 Super Duty | 6.0L Diesel 2005
Installation and Support
Owners Manual, Techni-Cooler - 2003-07 Ford 6.0L

Intercooler Upgrade

Includes High-Ram intake elbow and Boost Tubes (red powder-coated)

SKU #25975

2005-2007 Ford F250/F350/F450/F550 6.0L Power Stroke, and 2005 Excursion

Improves Power, Durability & Fuel Economy

Limited Inventory
$1,459.00
MSRP: $1,621.11
Add-Ons
GOT QUESTIONS?
Talk with our experts
call 800-601-8072
50 state compliant
D-161-90
FAQs
INSTALL GUIDE
CALIFORNIA WARNING
Intercooler Upgrade
Add to cart

Key Features

  • High-efficiency custom-machined durable cast end tanks
  • Steady power output even under extreme temperatures
  • Improves Power, Durability and Fuel Economy
  • 3.5in Boost Tubes Reduces boost pressure loss
  • Packs cool dense air into the cylinders
  • Dramatically increases air density
  • 19% thicker core area vs stock
  • Includes High-Ram Intake Elbow
  • Includes all necessary hardware
  • Cooler EGTs and greater MPG
  • Lowers exhaust gas temps
  • 21% larger core volume
  • 2-year warranty
About This Product

Eliminates restrictions, dramatically increasing the cooling capacity for massive continuous power. Big aluminum end tanks won't burst like stock, with a thicker core for a 21% improvement in volume. Includes mandrel-bent 3.5 inch high-flow boost tubes and super-flow High-Ram intake manifold for maximum performance.
Fitment Note
2005 Excursion owners must identify which manifold they have.
Specifications

Superior to Stock: Everything about Banks Techni-Cooler Intercooler System is designed bigger and better. This upgrade kit includes a set of 3.5 inch high-flow boost tubes and a Banks designed intercooler solution.

The Banks Boost Tubes feature over sized mandrel-bent pipes matched to the increased performance design of the new intercooler. The Banks designed intercooler has a 19 percent thicker core with 21 percent greater volume to improve cooling. It also has large high-efficiency all-aluminum end tanks and wide-open inlet / outlets for a 69 percent greater flow area. Lastly to complete the kit, our Banks High-Ram Intake Elbow is also included. The Banks Techni-Cooler dramatically increases the engines cooling capacity and power potential by balancing a richer fuel mixture with cooler, denser, improved airflow.

Result: You get higher continuous power and more power at any exhaust gas temp (EGT), with better fuel economy, and lower EGTs. That's a truckload of benefits! It doesn't get any cooler than Techni-Cooler! Mounting hardware included.

Please Note: 2005 Excursion owners must identify which manifold they have.
Why It's Better

See the difference below:

Stock versus Banks
This Intercooler Upgrade
fits the following vehicles:
click to expand

Ford Excursion

  • Ford Excursion | 6.0L Diesel 2005

Ford F-250 Super Duty

  • Ford F-250 Super Duty | 6.0L Diesel 2007
  • Ford F-250 Super Duty | 6.0L Diesel 2006
  • Ford F-250 Super Duty | 6.0L Diesel 2005

Ford F-350 Super Duty

  • Ford F-350 Super Duty | 6.0L Diesel 2007
  • Ford F-350 Super Duty | 6.0L Diesel 2006
  • Ford F-350 Super Duty | 6.0L Diesel 2005

Ford F-450 Super Duty

  • Ford F-450 Super Duty | 6.0L Diesel 2007
  • Ford F-450 Super Duty | 6.0L Diesel 2006
  • Ford F-450 Super Duty | 6.0L Diesel 2005

Ford F-550 Super Duty

  • Ford F-550 Super Duty | 6.0L Diesel 2007
  • Ford F-550 Super Duty | 6.0L Diesel 2006
  • Ford F-550 Super Duty | 6.0L Diesel 2005
Installation and Support
Owners Manual, Techni-Cooler - 2003-07 Ford 6.0L

Overall rating: 4.9 / 5 from 30 reviews.

AI Generated Review Summary

The Intercooler Upgrade kit is highly praised for its perfect fit and superior performance. Customers also appreciated the easy-to-follow and detailed instructions provided.

Summary topics

  • Intercooler Upgrade Kit: 24%
  • Installation Instructions: 20%

Review topics: ["instructions","quality","difference","install","performance","issues","kit","parts","clamps","intercooler","system","pipe","duty"].

Review highlights

  • "The instructions were right on mark and very easy to follow." — Wayne C.
  • "It was easy to install with detailed instructions." — Fred S.
  • "Love Banks, always great quality and awesome customer service ." — Ian T.

Reviews

"Awesome"

— Edgar (5/5)

04 F250 Harley Davidson Edition

"Top quality parts. The fitment was excellent and it has dropped my EGTs a bunch. Well worth the money. The intercooler was even bigger than my aftermarket one. Pictures show the differences in the size of stock boost tubes and Banks."

— Scott F. (5/5)

Impeccable quality

"Love Banks, always great quality and awesome customer service . The kit went in smoothly on my 04 6.0l. only struggle was the tight fit around my ac line and had to reuse stock boot from turbo side . But still love the way it makes my engine bay pop and considerable difference in my egt temps"

— Ian T. (5/5)

Best intercooler out there

"This kit made the underneath of my hood wake up. Not to mention it lowered my egts by about 200 degrees which helped in the performance towing. The quality of this kit is amazing everything fits like it should and nothing came damaged."

— Ty M. (5/5)

05 super duty upgrade

"I purchased the ecomind tuner and the intercooler upgrade for my 05 super duty. Wow what a difference. Wish I would have done this years ago. 5 stars"

— Stephen W. (5/5)

Worth the $$$

"Installed easy, nice upgrade. Quality hardware and components. Instant and noticeable power increase."

— Mark N. (5/5)

2003 F350 6.0L

"Quality of the Banks Intercooler is top notch. Installed on my 2003 F350 6.0L 4WD Super Duty. After studding the heads and installing a stage 1 turbo along with larger injectors, my truck breathes easer and handles the extra boost with ease. Definitely recommend the Banks Intercooler!"

— Mike C. (5/5)

Banks Stroker

"Very good product and everything fit perfectly. It was easy to install with detailed instructions. All of the parts were there and nothing was missing. This Banks kit woke up my Powerstroke and gave it new life. It has a lot more power with this kit. I am very pleased with this purchase."

— Fred S. (5/5)

Murdered out!

"It took longer that I thought but happy to have it done."

— Lance M. (5/5)

BANKS POWER!!!!!

"not only was the whole kit simple to install, but man that red coating and giant black intercooler are hard to miss when you open them up. I wasn't too concerned about the boost tubes t first, I figured I already had some other AMB but comparing them to the banks! Pfft clearly there is a huge difference. Banks wins this one. Once installed it just looks awesome, install is so damn simple, and I feel better knowing it's on there compared to the bs I had on before. ***one small issue*** the studs for the high-RAM are a little weak. I torqued to spec and managed to snap one..however it's fixed and works so wasn't a big issue, things break we fix em and drive on. Thank you BANKS for the awesome products."

— Michael H. (5/5)

Q&A

With this upgrade would there be any problems with check engine lights coming on?
If installed correctly, no check engine should come on.
Will this work with the F-250’s that have dual alternators?
For technical assistance with issues like this, please call our tech support team at 626-969-9600 and select option 4.
Will this fit a 2005 E-350 6.0 van?
No, it will not. the intercooler is built for the F series trucks.